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Installed a new starter, now there's a gap

Discussion in 'Wrangler TJ (1996-2006)' started by Qwuark, Dec 27, 2019.

  1. Dec 27, 2019 at 8:13 PM
    #1
    Qwuark

    Qwuark [OP] Member

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    1.5" spacers
    Thanks to the help I got a few weeks ago, I found the correct starter and got it installed.

    Now, though, there is a small gap. I'm not sure if this is an issue or will cause problems.

    Thoughts?

    20191227_213215.jpg
     
  2. Dec 27, 2019 at 9:47 PM
    #2
    aggrex

    aggrex Well-Known Member

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    Tuffy>AEV>TTO>JW>STech>EVOcage>MagnaFlow>SpiderTrax>RockHard>TF>SpringTail>67design>Bolt>GPCA>Curt>
    Any issues starting the TJ with the new starter? Perhaps some high-temp RTV might suffice to keep dirt and water out of the large gap. Its not generally a water proof starter mount but neither is it typical to have a large open gap either. If you purchased the starter locally, see if they have a replacement starter with a mounting base that better matches the old starter.
     
    chris4x4 and Qwuark[OP] like this.
  3. Dec 28, 2019 at 10:18 AM
    #3
    Qwuark

    Qwuark [OP] Member

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    1.5" spacers
    This was the only starter I found locally. It started right up.

    I think I also have an issue with the clutch safety switch, which I'm going to attempt to bypass.

    Maybe Peratex to seal it?
     
  4. Dec 28, 2019 at 10:46 AM
    #4
    aggrex

    aggrex Well-Known Member

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    Tuffy>AEV>TTO>JW>STech>EVOcage>MagnaFlow>SpiderTrax>RockHard>TF>SpringTail>67design>Bolt>GPCA>Curt>
    Well if it's starting the jeep well I'd keep the starter. It gets hot in the motor-to-starter area so make sure whatever you use can handle the temps. Perhaps make a small metal trim plate to cover the gap and use the closest starter bolt to hold the plate.
     
    chris4x4 and Qwuark[QUOTED][OP] like this.
  5. Dec 28, 2019 at 12:28 PM
    #5
    Qwuark

    Qwuark [OP] Member

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    Thanks for the ideas!
     
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